Thèse de doctorat
Résumé : The mechanical properties of crystalline metals are strongly affected when the sample size is limited to the micron or sub-micron scale. At these scales, the mechanical properties are enhanced far beyond classical predictions. Besides, the surface to volume ratio significantly increases. Therefore surfaces and interfaces play a big role in the mechanical properties of these micro-samples. The effect of different interfaces on the mechanical properties of micro-samples is not yet well understood. The aim of this project is to characterize, understand, and predict the effect of confinement on deformation mechanisms at micro-scale. In this study, micro-pillars were fabricated by Focused Ion Beam (FIB). Micro-pillars were homogeneously coated with thin films by magnetron sputtering and cathodic arc deposition. The mechanical properties of carbon-coated-, chromium coated-, naked-, annealed- and non-annealed micro-pillars were measured. Afterwards, the results of micro-compression tests and Automated Crystal Orientation Mapping on Transmission electron microscopy (ACOM TEM) were compared and led to some surprising new findings.Dislocations are blocked by amorphous- and even crystalline coating in the deformed samples. Parallel slip systems were detected in the chromium layer and the copper micro-pillar. Even though the chromium layer has parallel slip systems, dislocation pile-up at the interface was found after deformation. The most significant finding in this study concerns the back stress of the dislocation pile-up, which affects the dislocation sources and causes an increase of the flow stress to generate new dislocations from these sources. Thermal annealing increases the strength and flow stress of FIB fabricated micro samples. The annealing treatment restores the lattice that was damaged by the FIB fabrication process. A higher stress is required to initiate the dislocation nucleation in a pristine lattice. Techniques of fabrication and investigation were developed to study the role of confinement and interfaces on the mechanical properties of materials at micro scale. Mechanisms of deformation were unraveled and a better understanding of the key parameters was reached.